Description
The process steps and scope of the jam fruit production line can vary based on factors such as fruit variety, product type, and production needs. However, it typically includes essential stages like cleaning, removing pits, crushing, blending, adding sugar, cooking, cooling, packaging, and sterilization.
| Raw material | Raspberry, strawberry, blueberry, wolfberry, mulberry etc. |
| End product | Juice, beverage, paste, jam, dried berry |
| Processing capacity | From 20 T/day to 1500 T/day |
| Juice yield | 85% raw fruit (15% as waste, peels and seeds) |
| End package | Aseptic bag, metal can, glass bottle, PET bottle, etc. |
Flowchart
Berry Juice Processing Line
FRESH BERRY ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
The jam production line can usually process the following products:
- Jam: Utilize fruits to craft an assortment of jams with flavors like strawberry, raspberry, and apricot.
- Pulp: Process fruits through cooking, blending, and grinding to produce a smooth puree ideal for culinary applications and baking.
- Preserves: Create a variety of preserves, including apple and plum, by crushing, cooking, and processing fruits.
- Dried fruits: Slice or dice fruits and dehydrate them to yield dried fruit snacks such as apples and raisins.
- Juice: Extract juices from fruits through pressing or squeezing to produce a range of flavors like apple, orange, and blueberry.
- Jelly: Combine fruit berries, juice, and colloid ingredients to craft jellies such as strawberry and lemon jellies.
These products are common processed products of jam production lines, with a wide market demand, and can be produced according to the characteristics and needs of different fruits.
Process Description
- Cleaning: Concurrently, sort out unsuitable berries and transfer them to designated zones to minimize labor expenses.
- Crushing: Carried out with precision using hammering techniques, the crushing process is safeguarded with nitrogen gas protection for preservation purposes.
- Juice Extraction: Employ specialized methods to extract juice effectively, maximizing juice output.
- Sterilization: Utilize advanced UHT instant sterilization technology to uphold the color and flavor authenticity of the juice.
- Filling: After juice extraction, utilize a sterile filling machine to store the juice in sanitized large bags, extending the juice's shelf life.
Company Information
Shanghai Gofun Machinery Co., Ltd. is a renowned company specializing in the production and export of fruit and vegetable processing systems. We are experts in providing complete automated solutions customized for the processing requirements of juices, purees, and pulps. Our production lines are known for their top-notch quality and competitive advantage, offering daily capacities ranging from 60 to 1500 tons.
Our services encompass the full spectrum of activities, from constructing packaging facilities to fabricating, installing, commissioning equipment, and establishing fully functional production lines. We provide efficient implementation strategies for fruit and vegetable processing, utilizing high-quality materials and equipment suitable for a wide range of produce including tomatoes, apples, pears, plums, coconuts, mulberries, and more.
With a commitment to excellence, our reputation has earned recognition from clients both locally and internationally. Our machinery has successfully penetrated markets across Asia, Africa, South America, and Europe.
Our Services
Pre-Sales Service
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
After-Sales Service
1. Comprehensive engineering services
2. Installation supervision
3. Operator training
4. Overseas technical support
5. Overseas equipment maintenance
6. English engineers provide technical support
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